Market: Automotive

Jumbo Series High Capacity Electroplating Filter Systems

Jumbo Series High Capacity Electroplating Filter Systems

Mefiag

Our Mefiag High Capacity Electroplating Filter System – HF Jumbo Series are single chamber steel rubber lined filter units that feature horizontal disc technology and capacities up to 30,000 gph.

Mefiag LS/HF Series – High Capacity Electroplating Filter Systems: HF Series 30,000 – Jumbo

Established in 1953, Mefiag has become a global leader in developing, creating, and distributing world-class filter systems. Our advanced filtration and pump products lead the market in the plating, metal finishing, and anodizing industries. Our solutions excel in the most severe conditions. Mefiag filters work hard because you do.

Mefiag products are the most versatile on the market. Along with our filtration solutions for electroplating, our pumps and filters are widely used in industries worldwide. Companies use our products to filter and dispose of copper, nickel, and zinc electrolytes reliably and consistently. As our expertise grows, one thing never changes: our steadfast promise to craft reliable and efficient products for our clients. Choose a Mefiag filtration system for your business, and you choose peace of mind.

At Mefiag, we are proud of our roots. From our first day to our last, we strive to supply exceptional products for exceptional businesses. If you seek excellence as we do, then you can rely on Mefiag to bring your company the superiority and dependability it deserves. For the optimum filtration solution, choose Mefiag.

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FEATURES & BENEFITS

  • Mechanical lifting device for access to filter pack
  • Designed for the filtration of nickel, copper, and zinc electrolytes
  • Operating temperature to 180° F (82° C)
  • For plating tanks to approximately 8,000 gallons (about 30,300 L) depending on the type of process
  • Special X-versions of these units are available for filtration of aggressive liquids such as acid copper, acid zinc or acid tin. The slurry tank and filter housing on X-versions are lined inside and out with ebonite, and the pump shaft is titanium
  • Low Total Cost of Ownership
  • Horizontal disc technology for greater surface area and maximum efficiency
CECO Environmental

APPLICATIONS

  • Automotive
  • Construction
  • Sanitary
  • Plating
  • Anodizing
  • Metal Finishing
  • Labs
  • Small Plating Tanks

Jet*Star Strip Cooling

Jet*Star Strip Cooling

Busch

The Busch Jet*Star Strip Cooling System is the most efficient method to air cool a moving strip in the metals industry. Jet*Star technology utilizes a unique combination of aerodynamic and thermodynamic principles. Its patented technology enables cooling of heavier gauge strip at higher strip speeds, while requiring less energy and space than other methods.

Design and Construction

Busch has developed a proprietary heat transfer simulation model for selection of the proper Jet*Star configuration for each application. Capacity, unit arrangement and dimensions, number of nozzles, and material construction are modified to meet individual user specifications. Unit pre-assembly ensures simplified installation and proper orientation. The theoretical model has been extensively verified through actual results from numerous successful systems.

Air-Water cooling systems are also available. Please contact us for more information.

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FEATURES & BENEFITS

Benefits of Jet*Star are applicable to all types of process lines:

  • Galvanizing a Pot Cooling
  • Minimizing pre-cooling
  • Anneal and Pickle Air Quench
  • Cooling before rinse tank
  • Silicone Line post furnace cooling
  • Aluminum continuous casters to control cooling rates

The heat transfer efficiency of Jet*Star is increased through a substantial reduction of thermal contamination, crossflow, and re-entrainment of spent air. In retrofit applications, this heightened efficiency often permits a reduction in length of the cooling zone, lower strip outlet temperatures, and higher production rates.

Strip Stability

The heat transfer efficiency of Jet*Star is increased through a substantial reduction of thermal contamination, crossflow, and re-entrainment of spent air. In retrofit applications, this heightened efficiency often permits a reduction in length of the cooling zone, lower strip outlet temperatures, and higher production rates.

Another important benefit of the Jet*Star System is the reduction of strip instability (flutter). By controlling the lateral forces against the strip through aerodynamic balancing, strip stabilization is controlled, and strip flutter problems are eliminated or substantially decreased. Click here to download the Jet Star Cooler brochure.

Jet*Star Metal Strip Drying

Jet*Star Metal Strip Drying

Busch

High Efficiency, Uniform Drying, Stable Operation

The Busch Jet*Star Strip Drying System uses high volume, low pressure heated air to rapidly dry moving metal strips. The Jet*Star Strip Dryers produce predetermined functional wiping patterns on the strip surface. Air flow and thermal energies are applied in an intensive and uniform manner, resulting in rapid water disengagement and almost instantaneous mist removal from the strip. Spent heat is dissipated in the dryer, thus reducing re-deposition of airborne fog and mist.

Jet*Star’s uniformity and repeatability of the drying process across and along the strip enhances:

  • Film disengagement
  • Mist transportation
  • Evaporation

Problems associated with recirculated systems such as the buildup of CO2, CO, humidity, temperature, and corrosion are substantially eliminated.

Jet*Star strip dryers are designed using centrifugal fans with backwardly curved wheels which consume less horsepower and create less noise compared to other designs. Most Jet*Star Strip Drying Systems consists of a supply air fan, connecting duct, floe control dampers, air heater, and the Jet*Star Strip Dryer. Steam or natural gas-fired heating systems are available.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Extremely flexible – ease of adjustment of size and velocity of the dryers ambient and/or hot zones
  • Designed using centrifugal fans that consume less horsepower and create less noise
  • High value and quality materials – constructed with heavy gauge carbon steel duct and plenum construction
  • Maximum efficiency with Jet*Star technology
  • Applicable to all types of process lines
  • Jet*Star also available in an Air/Water configuration
  • Variable speed drives
  • Alternate paint systems
  • Horizontal or vertical arrangement
  • Support steel and platforms
  • Exhaust fans
  • Thermal or sound insulation
  • Filters for outside air
  • Temperature measurement device
  • Gas or steam heat source
  • Stainless steel nozzles
CECO Environmental

ACCESSORIES & OPTIONS

Jet*Star Systems are extremely flexible. The design allows for size and velocity adjustments of the dryer’s ambient and hot zones specific to each application.

  • Steam or gas fired heating
  • Alternate paint systems and material of construction
  • Horizontal or vertical arrangement
  • Support steel and platforms
  • Exhaust fans
  • Thermal or sound insulation
  • Filters for supply air
  • Temperature measurement device
  • Stainless steel nozzles
  • Built-in support rolls

Jet*Star Coil Cooling Systems

Jet*Star Coil Cooling Systems

Busch

Reduce Cool Time

The Busch Jet*Star Coil Cooling system substantially reduces cooling time and store space requirements through the accelerated cooling of metal coils. With improved cooling air distribution and standardized cooling airflow, our Jet*Star patented technology is designed to deliver maximum performance and efficiency.

We offer both fixed head and movable systems.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Maximum efficiency and minimal cooling time
  • Easy operation and maintenance
  • High value and long life
  • Reduced inventory of coils
  • No requirement for compressed air
  • Premium quality construction materials
  • Heat transfer coefficient of 40 Btu/hr/ft2/oF
  • Higher more homogenous cooling airflow
  • Stable jet performance
  • Improved cooling air distribution
  • Tested jet nozzle performance

Jet*Star Blow-Off Systems

Jet*Star Blow-Off Systems

Busch

Busch Jet*Star Blow-Off Systems are designed to effectively remove standing liquid from the top side of flat moving surfaces such as metal strips, glass, laminates or plastics. Our system utilizes the patented Jet*star nozzle to provide an intensive, yet uniform “air plow” to disengage and blow off surface liquid.

The Jet*Star blow-off system is an independent air supply system that does not rely on compressed air, ensuring easy operation, energy efficiency, and maximum performance.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Energy-efficient, utilizing less horsepower than conventional units
  • Maximum efficiency
  • High reliability – it can be located further away from the strip, reducing the possibility of damage from strip impact to near zero
  • Supply air fan with motor
  • Jet*Star Nozzle guards
  • Support legs
  • General arrangement drawings

INDUSTRO-SEP

INDUSTRO-SEP

The INDUSTRO-SEP Combines Advanced Technology with Proven Concepts in Efficient Oil Water Separation Techniques

The INDUSTRO-SEP is an engineered industrial liquid wastewater separator, which utilizes state of the art membrane technology to provide the most effective treatment of process wastewaters involving oily emulsions, elevated BOD or CODs, solids, and other contaminants. The flexibility of the design allows for the use of a wide range of membranes and system components to satisfy most applications.

INDUSTRO-SEP systems are available in one and two stage configurations. INDUSTRO-SEP applications include parts washing solution treatment and recovery, textile dye removal, machine tool coolant treatment, plating solution and rinse water recovery and many other liquid-to-liquid separation applications. INDUSTRO-SEP is designed to provide high rejection and separation rates to optimize waste concentration or maximum recovery of process liquids.

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FEATURES & BENEFITS

  • Modular system design allows for maximum customization of process to satisfy wide range of application requirements
  • Units are pre-piped and pre-wired to simplify installation and reduce related costs
  • PLC control provides excellent automatic system operation, maximizing performance
  • Integral membrane maintenance systems extend membrane service life
  • Heavy-duty industrial components offer enhanced durability and reliability
  • Advanced materials of construction handle both acidic and alkaline solutions
  • Compact design has small footprint minimizing floor space required
  • Chemical free treatment process reducing operating cost

HT Series – High Temperature Disc Filter Systems

HT Series – High Temperature Disc Filter Systems

Mefiag

Our Mefiag HT Series – High Temperature Disc Filter Systems are specifically designed for handling high temperature solutions such as hot-sealing baths, electroless nickel and hot soak cleaners.

Since 1953, Mefiag has become known as a worldwide leader in the development, creation, and distribution of first-class filter systems. Our advanced filtration and pump solutions excel in the plating, anodizing, and metal finishing industries. Our products can withstand the harshest environments. When the work is hard, Mefiag filters work harder.

Mefiag products are the best performers in the market. Along with providing filtration solutions for the electroplating industry, we also outfit industries with pumps and filters throughout the world. Professionals believe in our products for filtering and disposing of harmful substances. As our expertise has grown, one thing has never changed: our steadfast commitment to developing reliable and efficient products. By choosing a Mefiag system for your filtration needs, you are choosing peace of mind.

At Mefiag, we are proud of who we are. We are committed to providing top-notch products for top-notch people. If you are as dedicated to excellence as we are, then you know you can trust Mefiag to deliver the reliability and excellence your company deserves. For the best filtration solution, choose Mefiag.

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FEATURES & BENEFITS

  • Operating temperatures to 210°F (99° C)
  • Precoated flow rate to 10,000 GPH (630 L per minute)
  • Low total cost of ownership
  • Unique insulated double-wall filter chamber
  • Stainless steel construction
  • Diaphragm pressure gauge for high temperature service
  • Horizontal disc technology for greater surface area and maximum efficiency
  • Mechanical lifting device for easy access to filter pack
CECO Environmental

APPLICATIONS

  • Automotive
  • Construction
  • Sanitary
  • Plating
  • Anodizing
  • Metal Finishing
  • Labs
  • Small Plating Tanks

High-Efficiency Dry Scrubber

High-Efficiency Dry Scrubber

HEE-Duall

Scrubbers are used for gaseous and particulate control, by means of utilizing water, or other liquid, to remove pollutants from an exhaust stream.

High Efficiency Dry Scrubbers are recommended for applications involving the removal of aerosol mist where minimum water usage is paramount, including hydrochloric, sulfuric, nitric and chromic acid scrubbing. With our HEE-Duall brand HEXmaster Dry Scrubber, you will have the lowest pressure drop composite mesh pad (CMP) system available, and it also meets strict regulations, including MACT (maximum available control technology) requirements.

Unlike other packed bed scrubbers, our HEXmaster Dry Scrubber does not rely on water wash of the media during normal operation and is recommended for applications where minimum water usage is vital.

For more than four decades, the HEE-Duall brand has been a worldwide leader in the design and supply of purification products. We use the latest technology for the management of volatile and dangerous exhaust stream waste in a broad range of industries. Our comprehensive line of merchandise supplies all the components needed to manage the collection, handling, and control of corrosive airstreams, gases, mists, and vapors. Our High-Efficiency Dry Scrubbers excel at removing pollutants where the need to minimize water usage is critical. When you employ HEE-Duall products, you can rest assured that your emissions are cleansed efficiently and effectively.

Along with expert craftsmanship, HEE-Duall can create custom-designed solutions to meet your system needs, no matter the size. Our product is adaptable and proficient enough to manage a wide scope of jobs. Choose from our all-inclusive line to find the equipment that best suits your application; we will be with you each step of the way. Our expert staff offers unmatched knowledge of the purification process, and our customer service sets the bar for the industry. Deciding on the right purification equipment is no small undertaking. But choosing HEE-Duall makes the task easy. Choose the most advanced, most reliable, and most carefully crafted equipment in the industry.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Low maintenance and low operational costs, as our HEXTRACK patent pending seal eliminates the need for high maintenance multi-pad systems
  • Minimal downtime and productivity loss – our dry scrubber runs dry with only periodic washdowns needed – plus shut down is not required for wash-down
  • High reliability – HEXTRACK enables our scrubbers to exceed strict U.S. EPA Limits (with just one CMP) and other regulations (.006 mg/amp – hr. California and .15 mg/m3 Federal)
  • Generate savings by reclaiming chrome
  • Lowest pressure drop CMP system available
  • Side access doors for easier removal of CMP vs. top removal
  • Runs dry with periodic washdown
  • Fabricated from 1/4″ to 1/2″ thick Type I, Grade I PVC
  • Magnehelic gauges at each stage
  • Quick release knobs for ease of pad removal
  • Optional automatic washdown control panel and Title V monitoring system
  • Utilizes principle of particle growth separation

HF Series High Capacity Electroplating Filter Systems

HF Series High Capacity Electroplating Filter Systems

Mefiag

HF Series – High Capacity Electroplating Filter Systems: 4500/9000/15000 – Single Chamber; 18000/30000 – Dual Chamber

Our Mefiag Steel Rubber Lined High Capacity Electroplating Filter Systems feature horizontal disc technology and capacities of 4,500 to 15,000 gph for Single Chamber and capacities from 18,000 to 30,000 gph for Dual Chamber.

Since its inception in 1953, Mefiag has become a global leader in the development, creation, and distribution of world-class filter solutions. Our advanced filtration and pump solutions outperform all others in the anodizing, plating, and metal finishing industries. Our products perform in the most demanding conditions. When the task is hard, Mefiag filters work harder.

At Mefiag, we are proud of our tradition. From our first day to our last, we are committed to providing unbeatable products for our clients. If you strive for excellence the way we do, then you can trust Mefiag to bring your company the reliability and distinction it deserves. For the optimum filtration solution, choose Mefiag.

Download our brochure  
Request info  

FEATURES & BENEFITS

Mefiag products are the most versatile on the market. Along with filtration systems for electroplating, we provide pumps and filters to numerous industries worldwide. Companies rely on Mefiag products to filter and dispose of harmful substances. Our expertise has expanded, but one thing never changes: our unyielding commitment to crafting reliable, efficient products for our clients. When you choose Mefiag filtration products for your business, you are choosing peace of mind.

HEPA Air Filtration System

HEPA Air Filtration System

Flex-Kleen

Flex-Kleen High Efficiency Particulate Air Filtration Systems (HEPA) are engineered for optimal performance, reliability, and durability, and designed with bag in/bag out capability to meet the strictest application needs. The bag in/bag out design has a ribbed inlet collar and a PVC bag attachment inside each door. This creates a barrier between maintenance personnel and the contaminated filters to protect workers from harmful particulate and the air stream inside the unit.

A global pioneer of technologies like HEPA air filtration systems, Flex-Kleen helps facilities deal with emission control around the world. Companies turn to Flex-Kleen products when they need to control dust, recover valuable product, and manage pollution. We pour our hearts and minds into crafting advanced and reliable air control technology for our customers, and our success stems from our passion. As we have since 1959, let Flex-Kleen craft the perfect solution for your problem.

Found in some of the world’s cutting-edge companies, Flex-Kleen products are trusted because our engineering and manufacturing processes continue to exceed expectations. From start to finish, we find solutions to help your business thrive. Because our people are as dependable as our products, you can call on us to install and maintain your dust collection system. That leaves you free to focus on hitting your production and profitability targets. Let Flex-Kleen become a partner in your company’s success.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • High-efficiency performance
  • Quality tested and designed in accordance with ANSI/ASME-N510-1995, and ASME AG-1 standards
  • Factory pressure decay tested in accordance with ANSI/ASME-N510-1995 and reaffirmed up to +10” WG
  • Manufactured in accordance with ASME AG-1
  • Housings are made from either T304 12 &14-gauge stainless steel or as an option, T316 12 & 14-gauge stainless steel. L grade is available on request
  • All stainless-steel parts have a #2B finish
  • The locking trays are made from T304 stainless steel or optional T316 stainless steel
  • Retrieval rods are provided to ease the removal of filters
  • Housings are seam welded to increase strength and prevent leakage
  • All doors have a perimeter gasket to ensure a positive seal
  • Doorknobs are cast aluminum
CECO Environmental

APPLICATIONS

  • Radiological contamination
  • Pharmaceutical and biotechnological clean rooms
  • Medical device clean rooms
  • Microelectronics
  • Nanotechnology
  • Hospital suites
  • Isolation areas
  • CBR applications