Market: Automotive

cdc™ Cartridge Dust Collector

cdc™ Cartridge Dust Collector

Flex-Kleen cdc™ Cartridge Dust Collectors are specifically engineered for high collection efficiency, easy installation, and cost-effective, trouble-free operation. With over six-decades of experience and knowledge, we deliver reliable solutions designed for efficiencies up to 99.999%, and dependable service for the life of the unit. Our Flex-Kleen cdc™ Cartridge Dust

A global pioneer of technologies that help companies deal with emission control, Flex-Kleen products like cartridge dust collection systems are used around the world. Every day, companies use Flex-Kleen systems to control dust, recover valuable product, and manage pollution in their facilities. Success stems from passion; and we pour our hearts and souls into building innovative and dependable air control technology for our clients, and it shows. Choose Flex-Kleen to build the perfect solution for your problem, as we have since 1959.

Flex-Kleen systems are employed in some of the world’s state-of-the-art companies because they know our products, can and will, fill their needs. From concept to completion, we create systems to help you thrive, and our people are as dependable as our products. Let us install and maintain your Flex-Kleen dust collection system so you can focus on hitting your production and profitability targets. Let Flex-Kleen become a partner in your company’s success.

FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Cost-effective and trouble-free operation
  • Small footprint design for maximum space usage
  • Reduced energy consumption, extended cartridge life, and high removal efficiencies due to our custom inlet design
  • Long service life
  • Minimal maintenance with quick cartridge change outs
  • Premium quality construction materials, including stainless steel
  • Systems range in size from 1,500 cfm to more than 60,000 cfm
  • Single door entry allows for more rapid inspection, maintenance and filter replacement
  • Full-length cartridge support and clamping system eliminates major source of dust leaks and ensures peak operating efficiency
  • Utilizes pulse venturis to ensure economical and effective cartridge pulsing
  • Utilizes pulse controls to minimize compressed air needs, maximize collector efficiency and reduce fan energy costs
  • Off-line pulsing prevents residual dust build-up
  • No internal ledges
CECO Environmental

APPLICATIONS

  • Food production
  • Dairy
  • Cereal
  • Spice
  • Grain
  • Chemical processing
  • Pharmaceuticals
  • Paints and pigments
  • Foundries

Carbolux

Carbolux

Our Mefiag Carbolux system is uniquely engineered to separate waste products from industrial electrolytes and liquors (efflorescence). Our cost-effective and efficient design is the optimal solution for separation of carbonates, sulfates, and chlorides from a wide variety of industrial electrolytes and liquors, including zinc nickel, alkaline zinc, zinc ferrous, and acid or alkaline copper.

Without affecting production, the Carbolux continuously takes a small quantity of electrolyte from the bath and cools it down to a precisely defined temperature. The resultant crystals are then filtered off and the purified liquor is automatically returned to the bath. The collected waste material can then be easily disposed of in solid form.

Since its formation in 1953, Mefiag has developed into a world leader in the manufacture of superior filter solutions. Our advanced filtration and pump solutions stand out in metal finishing industries. Our products tolerate the most demanding settings. When the work is hard, Mefiag filters are up to the task.

Mefiag provides solutions that are the most versatile on the market. Beyond filtration solutions for electroplating, our cost-effective pumps and filters are used in a variety of companies worldwide. Businesses can rely on our systems to separate waste products efficiently. As our expertise has grown, one thing has never wavered: our steadfast allegiance to our clients’ needs for reliable, efficient products. When you choose a Mefiag system for your business needs, you are choosing peace of mind.

At Mefiag, we are proud of our heritage. We always have and always will commit to creating unequaled products for our clients. If you strive for excellence as hard as we do, then trust us to supply the reliability and quality your company deserves. For the optimum filtration solution, choose Mefiag.

FEATURES & BENEFITS

  • Semi-automated or fully automated
  • Complies with DIN 9002/9003
  • Low Total Cost of Ownership
  • Optimal performance and efficiency
  • High quality standards
  • Short payback time
  • Un-interrupted production
  • Lower power consumption
  • Lower wastewater
  • Reduced chemical consumption
  • Uniform product quality
CECO Environmental

APPLICATIONS

  • Automotive
  • Construction
  • Sanitary
  • Plating
  • Anodizing
  • Metal Finishing
  • Labs
  • Small Plating Tanks

Carbojet 300

Carbojet 300

The Mefiag CarboJet 300 Carbonate Removal system can remove up to 330 lb (150 kg) of sodium carbonates in just 24 hours from an alkaline plating solution – both cyanide and non-cyanide. Having awareness of the hidden costs of high carbonates can allow a shop to remain competitive in today’s market.

Since its founding in 1953, Mefiag has distinguished itself as a leader in filter solutions through the development, creation, and distribution of world-class products. Mefiag’s advanced filtration and pump systems lead the way in the plating, anodizing, and metal finishing industries. Our products stand up in the toughest environments. When the work is hard, Mefiag filters work harder.

Mefiag is proud to provide products that are the most versatile on the market. Along with our filtration solutions for electroplating, our pumps and filters deliver efficient, effective systems to a variety of industries. Companies the world over rely on Mefiag products to remove harmful substances. As our capabilities have expanded, one thing has never changed: our promise to develop and provide reliable, efficient products for our clients. A Mefiag filtration system for your business assures your peace of mind.

At Mefiag, we are proud of our history. We remain committed to producing exemplary systems for exemplary people. If your drive for excellence is as serious as ours, then trust Mefiag for the distinction your company deserves. For the optimum filtration solution, choose Mefiag.

FEATURES & BENEFITS

The CarboJet 300 has a robust design for reliable operation and is easy to maintain, as the cooling unit can be serviced by an HVAC technician. It features semi-automatic operation that includes a 90-minute run time at 30 gallons (136 L), with a maximum filling volume of 58 gallons (264 L). Staff engagement is only needed to fill, level, and start the machine.

CECO Environmental

APPLICATIONS

  • Anodizing
  • Hot Dip Galvanizing
  • Iron & Steel
  • Aluminum

Bin Vents

Bin Vents

Flex-Kleen Bin Vents are used to control airborne dust particles and are designed to deliver high-efficiency and optimal performance with low energy requirements.

Each Bin Vent features rugged welded housing and can be furnished to handle air volumes of up to 5,000 cubic feet per minute, delivering durable and reliable long-life service. All Flex-Kleen Bin Vents feature automatic on-line pulse-jet cleaning to ensure quality performance and minimal maintenance.

Flex-Kleen is a global innovator of products that aid companies around the world in dealing with emission control. Companies use Flex-Kleen technology to control dust, recover valuable product, and manage pollution. Our bin vent system is a good example of how we control airborne particles across a vast list of industries. At Flex-Kleen, our success stems from our passion. We are committed to craft up-to-date and dependable air control products for our customers, and it shows. Let Flex-Kleen craft the perfect solution for you, as we have been doing since 1959.

With our cutting-edge solutions that fill your needs, Flex-Kleen products are found in some of the world’s most innovative companies. From concept to completion, we design systems to help your business realize its full potential. Like our products, our people are there from start to finish. You can count on us to install and maintain your dust collection system so you can hit your production goals and focus on profitability. Let Flex-Kleen become a partner in your company’s success.

FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • High efficiency performance, removing over 99.99% of entrained particles
  • Low energy requirements
  • Minimal maintenance – no moving parts inside the collector
  • Time savings maintenance – pulsing system can be inspected without shutting down the collector
  • Quick and easy installation
  • Air volumes up to 5,000 cubic feet per minute
  • Individual unit filter sizes range from 17 to 457 square feet of fabric
  • Automatic on-line pulse-jet cleaning
  • Rugged welded housings
CECO Environmental

APPLICATIONS

  • Chemical processing
  • Plastics and petrochemicals
  • Food and dairy
  • Paint and pigments
  • Mining and minerals
  • Cement and rock products
  • Coal and fly ash
  • Pharmaceutical

Activated Carbon Filter Tubes

Activated Carbon Filter Tubes

The Mefiag Activated Carbon Filter Tubes are designed to be used in any standard single or multi-tube filter chamber. They provide a greater filtration area for greater adsorption plus economy – all in a single double-duty cartridge.

Mefiag Activated Carbon Filter Tube progressively filters out solid particles, adsorbs organic impurities, and finally re-filters the twice-treated liquid. Constructed of inert materials, the multi-layered tube will “purify” the most corrosive acid or alkaline solution including plating solutions to 170° F. An open mesh polypropylene protective outer sleeve gives the tube rigidity and encompasses the polypropylene fluted outer filter of over 120 square inches per 10-inch length of filter area to trap most solids. This is 40% more filtration surface than a conventional flat circular surface.

The fluted design provides greater dirt holding capacity and longer life. Organic impurities are than adsorbed by the next dense layer of Mefiag activated granular carbon. Finally, stray particles down to ten microns are trapped by the double wall inner polypropylene filter providing contaminant free clean and clear solution. The entire construction is layered over a center rigid polypropylene mesh core. Leakproof grooved vinyl endcaps assure a tight “no-liquid-bypass” fit.

Since its founding in 1953, Mefiag has become known as a universal leader through its development, creation, and distribution of world-class filter solutions. Our advanced filtration and pump solutions dominate in industries involved in plating, anodizing, and metal finishing. Our products succeed in the most demanding conditions. When the work is complex, Mefiag filters work hard.

Mefiag products are synonymous with versatility. Along with filtration solutions within the electroplating industry, our pumps and filters are relied upon in other applications worldwide. Companies trust our products for filtration of harmful particles. We have expanded our expertise, but our core principle has never changed: an abiding dedication to designing and producing reliable and efficient solutions for our consumers. By opting for a Mefiag system for your filtration business, you are opting for peace of mind.

At Mefiag, we stand behind our heritage. From beginning to end, we are devoted to creating remarkable products for exceptional people. If you aim for excellence with the same passion that we do, you can put your faith in Mefiag to deliver the reliability and quality your business warrants. For the optimum filtration solution, choose Mefiag.

FEATURES & BENEFITS

  • Available in a variety of sizes
  • Low Total Cost of Ownership
  • Maximum service life
  • Optimal efficiency with greater particle holding capacity
CECO Environmental

APPLICATIONS

  • Automotive
  • Construction
  • Sanitary
  • Plating
  • Anodizing
  • Metal Finishing
  • Labs
  • Small Plating Tanks

Acoustical Consultancy

Acoustical Consultancy

Burgess-Manning is the pioneer of noise control. Since 1928 we supply acoustical solutions that minimize noise, and the impact noise has on the surroundings of an industrial plant. Often this is done in a new situation, and you work based on assumptions.

On the other hand, we also see that there are acoustical challenges in existing situations. Or plant owners want to take responsibility and reduce the noise pollution for their employees and the environment. In these existing situation or 90+ years of experience in acoustical solutions comes in handy. To support you we can do an acoustical site survey to determine what are the big sources of noise and advise on the best possibilities to mitigate the noise.

When the noise source is clear our site survey can support you to determine how big the challenge is and what is required to resolve this issue.

Our engineers are capable of:

  • On site sound level measurements
  • Noise prediction calculations
  • Detailed advise about the steps to undertake to reduce your “noise” problem

Acoustic Plant Screens

Acoustic Plant Screens

Wakefield Acoustics design, manufacture and install a range of acoustic plant screens for industrial and commercial applications.

In many instances, it is not always practical to install full acoustic enclosures to reduce noise emissions. This can be due to ventilation requirements, or sometimes the sheer size or complexity of the noise source. In these instances, an acoustically absorbent screen or acoustic barriers can be erected to reduce sound transmission, which absorbs noise to provide a high level of noise reduction.

INDUSTRIAL ACOUSTIC SCREEN
We work with clients to solve noise problems across a number of industries, from industrial manufacturing facilities to contractors with acoustic screens for construction sites on new commercial and residential developments. Our acoustic screen solutions are cost-effectively designed to meet the most challenging of acoustic requirements.

ACOUSTIC SCREENS CONSTRUCTION
Wakefield Acoustics premium acoustic plant screen designs are tailored to suit the particular application, size and site location. Our constructions range from a pre-assembled modular build, through to site-built panel screens with integrated support steelwork. Please refer to below for details of optional features of our screens. Additional information is available in the downloadable product catalog.

Acoustic screens make an ideal noise reduction solution for mechanical plant equipment, shielding excessive noise between operating areas and noise-sensitive areas.

Our full range of acoustic plant screens has been independently tested in accordance with BS EN ISO 10140-2:2010 ‘International Standard Method for Measurement of Airborne Sound Insulation of Building Elements’ to determine Sound Reduction Indices.

FEATURES & BENEFITS

  • Pre-galvanized mild steel self color
  • Stainless steel self color
  • Polyester powder coated
  • Wet paint systems
  • Plastic coated steel
  • Hinged and lift-off access panels
  • Glazed viewing panels
  • Fan-assisted ventilation systems
  • Single and double leaf, hinged and sliding doors for personnel access

ACOUSTIC PLANT SCREENS FAQS

Acoustic screens are designed to reduce noise levels when it is not practical to install full acoustic enclosures.

Acoustic Louvres

Acoustic Louvres

Wakefield Acoustics’ range of acoustic louvres has been specifically designed to reduce noise from externally mounted plant and equipment, and general ventilation systems.

We’re one of the UK’s most trusted acoustic louvre suppliers with over 40 years’ experience, and we’ve also installed acoustic louvres across the globe.

ACOUSTIC VENTILATION LOUVRES
In order to reduce noise emissions from ventilation systems serving buildings and process equipment, acoustic louvres are an ideal solution offering a level of weather protection in conjunction with noise reduction. Acoustic ventilation louvres are also ideal for use as barriers or enclosures around plant items which require a high level of airflow is required, in conjunction with noise reduction.

Wakefield Acoustics work closely with end users, contractors and consultants alike to address acoustic issues across a wide range of industries. Each of our acoustic louvres products are cost-effectively designed to meet demanding requirements.

A typical usage for ventilation louvres would be to help reduce factory noise.

EXTERNAL LOUVRE PANELS
We design and supply acoustic external louvre panels to suit any size aperture, with larger items normally supplied in modular form for assembly on site.

With external acoustic louvre panels, fully integrated support steelwork systems can also be provided, which are designed to withstand wind loads.

ACOUSTIC LOUVRE SCREENS
Screens are a vital component of any acoustic louvre. An acoustic louvre screen reduces noise by diverting plant and generator sound away from noise-sensitive areas.

In order to ensure a quality installation and to guarantee noise reductions, our range of acoustic louvres has been independently tested by Salford University to BS ISO 10140-2:2010.

OUR ACOUSTIC LOUVRES
Standard single-bank acoustic louvres are available in depths of 150mm and 300mm, with high-performance chevron-style louvres also available at an overall thickness of 300mm and 600mm. Non-standard louvre depths can also be accommodated to suit specific applications.

Louvres can be manufactured from a variety of materials including pre-galvanized sheet steel, pre-coated / colored steel, stainless steel or aluminum.

Contained within the casing are a series of horizontally mounted blades set at a standard pitch of 150mm, filled with a dense mineral fiber acoustic insulation. Blades are formed with an integral rain lip to improve weather protection.

The acoustic insulation material is odorless, rot-proof, non-hygroscopic, does not sustain vermin and will not encourage the growth of fungi, mold or bacteria. Where products are installed in an external application, or subject to high levels of moisture, the acoustic media can be further wrapped in an acoustically transparent polyester
film.

For mechanical protection, the media is faced with a layer of perforated steel.

ACOUSTIC LOUVRE OPTIONS
Louvres can be supplied with a variety of manufacturing options to suit specific requirements:

Birdguard
Formed from welded mesh fitted to the rear of the louvre module. As a standard, the guard would be securely mounted to the louvre cassette, though can be removable where required

External flashing (normally supplied loose)
Folded sheet metal facing ‘flange’ / flashing to provide masking of an aperture around the perimeter of the louvre. Flashing finished to suit main louvre.

Mounting frames/secondary support steelwork
A variety of support frames are available where building facades are unable to support the imposed weight of an acoustic louvre.

Doors
Louvred doorsets are manufactured with louvre cartridges mounted into a steel hollow section framework for stability and integrity. Standard doorsets are supplied with a peripheral frame for fitting into a builders work opening, complete with butt hinges, a D-handle and deadlock with internal thumb turn.

Industrial/Heavy Duty
To suit demanding industrial applications louvre modules can be fabricated as full welded units for increased durability.

Penthouse Louvres
Penthouse louvres are supplied with integral support steel framework, corner flashings and pitched roof. Depending upon size, penthouse arrangements can be supplied in a single factory-assembled section for ease of installation.

FEATURES & BENEFITS

  • Pre-galvanized mild steel self color
  • Stainless steel self color
  • Polyester powder coated
  • Wet paint systems
  • Plastic coated steel
  • Semi-aerofoil blades designed to reduce pressure loss through louvres.
  • Louvre blades manufactured with integral folded rain lip.
  • Pre-galvanized or stainless steel bird mesh guards

ACOUSTIC LOUVRES FAQS

An acoustic louvre screen reduces noise by diverting plant and generator sound away from noise-sensitive areas.

Acoustic louvres, typically made of sheet metal like pre-galvanized steel, have blades filled with sound-absorbing fiber acoustic insulation. Positioned at angles, they prevent noise transmission from the source to sensitive areas, effectively reducing the overall noise level.

An acoustic louvre reduces airborne noise, while an acoustic damper suppresses structure-borne noise caused by vibrations or mechanical sources.

Louvres can be supplied with a variety of options including Birdguard, Industrial, External flashing, Folded sheet metal facing flange/ flashing, Mounting frames, louvred door sets and Penthouse in various finishes:

  • Pre-galvanized mild steel
  • Stainless steel
  • Polyester powder coated
  • Wet paint systems
  • Plastic coated steel

Acoustic Enclosures

Acoustic Enclosures

Wakefield Acoustics is a UK-based acoustic enclosure manufacturer with extensive experience in designing, manufacturing and installing soundproof acoustic enclosures and industrial noise control solutions.

NOISE ENCLOSURES
From standard proprietary models through to custom-designed full turn-key solutions, we work closely with OEMs, end users, contractors and consultants to address complex noise problems across a wide range of industries, applications and noise sources.

Our experience ranges from close-fitting enclosures for fans, condensing units and pumps to large CHP and gas and diesel generator acoustic enclosures.

COMPRESSOR ACOUSTIC ENCLOSURES
Our acoustic enclosures are well suited to reduce noise from industrial air compressors, both inside and outside, often used alongside other products like Acoustic Louvres. Compressor acoustic enclosures can be manufactured in a range of sizes, thicknesses and bespoke specifications.

GENERATOR ACOUSTIC ENCLOSURES
Using a soundproof generator enclosure is the best way to address the challenges presented by noisy gas and diesel generators.  Our experienced engineers can provide generator acoustic enclosure design for projects of all sizes across a range of industries and sectors.

ACOUSTIC ENCLOSURE DESIGN
As acoustic enclosure design experts, each soundproof acoustic enclosure is cost-effectively designed to meet the most demanding of customer noise specifications often associated with complex application, access and/or environmental challenges.

SOUND ENCLOSURE PANELS
All of our acoustic enclosures are built using tested sound enclosure panels which provide effective noise insulation.

Depending on noise specification, customer application, access and structural requirements we offer several types of enclosures from site-installed modular constructions, fully framed fabrications and one-piece drop-over units.

OUR ACOUSTIC ENCLOSURES
Our enclosures are available with panel thicknesses of 50mm, 75mm and 100mm as standard, though thicker panels can be designed for specific applications where a higher level of noise reduction, or increased absorption is a necessity.

Acoustic enclosures can be manufactured from a variety of materials including pre-galvanized sheet steel, precoated/colored steel, stainless steel or aluminum. The outer panel casing is formed from a folded steel tray, which fully encapsulates a layer of absorptive acoustic media (mineral wool) and sound-deadening layers.

The acoustic media is faced with a glass fiber scrim as standard and protected by a perforated steel sheet.

Acoustic insulation materials are odorless, rot-proof, non-hygroscopic, do not sustain vermin and will not encourage the growth of fungi, mold or bacteria.

INDUSTRIAL ACOUSTIC ENCLOSURES
Our range of acoustic enclosures is designed and manufactured to meet both noise reduction specifications and client-specific access and maintenance requirements. In order to create a full enclosure, acoustic panels are mounted into a support system designed specifically to suit access or maintenance requirements.

Small close-fitting enclosures would be normally be formed using a bolted panel-to-panel construction. Large acoustic canopies and screens would comprise of a skeleton frame fabricated from steel hollow sections or beams, with panels retained by bolted cleat plates or a series of folded C-channels and H-sections depending on future access requirements.

In addition, acoustic enclosures can be provided with lighting, electrical systems and fire and gas detection systems in line NORSOK specifications.

FEATURES & BENEFITS

  • Pre-galvanized mild sheet steel, stainless steel 304 and 316L
  • Wide range of access and viewing options including single and double leaf, hinged and sliding doors for access and a wide range of glazed viewing panels
  • Natural, free-flow ventilation systems or fan assisted ventilation systems to provide cooling for equipment. Ventilation systems can be supplied with ATEX certification where required.
  • Internal lighting, heating, air conditioning and electrics
  • Lifting provisions including mechanical lifting lugs
  • Structural engineering (including wind loads)
  • Full electrical fit outs
  • Fire and gas detection and suppression systems
  • Project Management
  • Finite Element Analysis and capability to design to onerous blast loads
  • Our enclosure range has been tested to ISO EN 11546-1 2009 and thus we are able to offer accurate performance data for close fitting enclosure applications
  • VARIOUS FINISHES INCLUDING:
    • Polyester powder coating
    • Epoxy
    • Wet paint systems
    • All available in a range of colors
    • Plastic coated steel

ACOUSTIC ENCLOSURES FAQS

An acoustic enclosure, also known as a sound or noise enclosure or soundproof enclosure, refers to soundproof chambers to either contain or prevent the transmission of noise. These enclosures come in various sizes, ranging from small and portable units to large-scale structures.

Our experience ranges from close-fitting enclosures for fans, condensing units and pumps to large CHP and gas and diesel generator acoustic enclosures.

Ideally, the acoustic enclosure would reduce noise levels below 80 dB (A), which is the lower exposure action value of the current Control of Noise at Work Regulations in the UK.

Acoustic Containers

Acoustic Containers

Wakefield Acoustics manufactures bespoke and semi-standard acoustically insulated containers for a range of industrial noise control applications. Whether the requirements are a CHP acoustic container or gas/diesel generator acoustic container, our units are designed with structural baseplate, insulated external panels and roof, and integrated ventilation systems. Lifting lugs are tested and certified to allow safe lifting complete with housed plant and equipment.

The load-bearing roof of our containers can be designed to support equipment including exhaust silencers, heat exchangers and other equipment as required.

The outer walls and roof of the containers are specifically designed to achieve project acoustic requirements. Where low noise levels are required, ratings down to 60dBA can typically be achieved with enhanced acoustic treatment, including lined base sections.

Ventilation for industrial acoustic containers can come in a variety of shapes and sizes, with roof-mounted penthouses, separate inlet ventilation pods, and standard attenuator units, all of which can be incorporated into the design.

GENERATOR ACOUSTIC CONTAINERS
Maintenance facilities within a generator acoustic container can include fully tested and certified lifting beams, removable end walls or ventilation modules for major plant removal, along with double leaf access doors positioned to suit.

Wakefield Acoustics are also able to design and manufacture switchgear acoustic containers and UPS acoustic containers.

Where required, lighting, small power and fire and gas detection equipment can be installed in our works, saving vital time on site.

FEATURES & BENEFITS

  • Flat or profiled external wall profile (size and specification dependent)
  • Separate control room
  • Welded flange connection points for external services
  • Internal lighting and small power
  • Fire and Gas detection system installation
  • Ventilation systems can be provided complete with filtration, motorized / gravity dampers and weather louvres where specified by the client
  • Integral lifting beams for plant maintenance, complete with certification
  • Mounting points and brackets for roof-mounted equipment, handrailing and access equipment