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Filter-in-vessel technology from CECO Filters provides final
filter stage for five chemical weapons incineration systems

Chemical weapons destruction is serious business, requiring equipment that meets stringent regulations on performance and reliability. This is especially true for filtration systems used at the end of the incineration process. A Denver, CO builder of five such incineration facilities, chose CECO Filters' filter-in-vessel systems for each facility to provide the last filtering stage of its incineration process. Over half a million rockets, bombs, mortars and mines have been destroyed using these systems.

The CECO filters – each measuring 2 ft. in diameter by 20 ft. long and packed 24 to a reusable vessel – were specified from the beginning of the weapons elimination program.

In a typical destruction procedure, the weapons are drained of their chemical agent. Bigger devices, such as rockets, are chopped into smaller pieces for delivery to the furnace. The rocket pieces are mainly aluminum and fiberglass, and have residual agent within their components. These components must be held at 2000°F for fifteen minutes in the furnace to completely burn-off and destroy any remaining agent (this process is called "Five-X-ing").

The CECO filters process gasses exiting the furnace. Located in the pass filter system, they remove particulate (mostly fine particles of aluminum) before delivery to the smoke stacks. Flow rates vary depending on components being burned in the furnaces.

The first incineration facility, which went online in the mid 1980's on a remote Pacific island and is now being dismantled, featured three incineration systems, each using 24 filters installed in vessels. Filter changes were done each time there was a change of chemical agent being burned. CECO's Site-Pak filter segments allow on-site filter repack and reuse by facility personnel, eliminating the cost and downtime incurred for return to the manufacturer for repacking.

The CECO filters have efficiencies approaching 100% for particles greater than 3 microns, and 99% for particles less than 3 microns. The filter-in-vessel system is designed to eliminate emissions in a wide range of industrial applications, and customization is available to suit installation requirements.

   

The photos below show mist collectors similar to the ones used for the chemical weapons incineration systems.

   
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